SIASUN New Energy Vehicle E-E Production Automation Solutions

A charger that leaves the factory with a flaw can follow a vehicle for years, and a production line that cannot keep up with a redesigned charger can hold a plant back for just as long. SIASUN New Energy Vehicle E-E Production Automation Solutions take on both problems at once. They split the traditional line into standardized robot workstations that can be arranged, combined and rearranged, so the workshop stays flexible while testing and traceability stay strict.

The product is available through this page, by quotation.

Background

SIASUN and the new energy vehicle electronics industry

SIASUN is a robotics and automation brand with a long record in industrial automation. It has gone deep into the new energy vehicle electronics industry. The result is a technical system built on three pillars: advanced detection technology, automation control technology and robot integration technology. Together they give automotive parts manufacturers a complete system solution rather than a single machine.

The practical meaning is simple. Making vehicle electronics takes more than moving parts from one place to another. Pins must be checked, boards must be assembled, adhesive must be applied, and every finished unit must be tested. SIASUN brings these tasks into one coordinated production system and treats the whole line as the product. You can see the brand's wider range on the SIASUN category page.

Positioning: an on-board charger line built from robot workstations

The reference project behind these solutions is an on-board charger (OBC) production line. Through an intelligent and digital build of this line, SIASUN has delivered large-scale operation across several sections: the H0 assembly line, the A0 gluing line, the testing line and a robot rotary warehouse.

The line covers intelligent warehouses, automatic assembly PCB equipment, automatic assembly equipment, a bus body assembly line, a gluing line and a charger testing line. Its design starts from the characteristics of the product technology and the pace of production the customer requires. On that basis, the traditional line is divided into multiple standardized robot workstations, which are then arranged and combined into a flexible, intelligent workshop.

Technical Specifications

Specifications as published by the manufacturer; confirmed against the datasheet at quotation.

The manufacturer has not published the line cycle time, the throughput per hour, the floor space, the power requirements, the robot models used, the software and MES platform, the delivery contents or the compatible OBC product types; they are confirmed at quotation.

What makes a modular robot line different from a traditional production line?

A traditional line is usually designed around one product at one pace. Once built, it is hard to change. The SIASUN approach works the other way round. The line is cut into standardized robot workstations, and those workstations are combined to suit the product and the production rhythm. More than 100 of the robot workstations are modular, and the modular proportion exceeds 80%.

This matters because electronic products are updated and iterated at high speed. The flexible design of these production lines meets the market and customer demand for exactly that. When a charger design changes, a line made of standardized workstations gives a plant a better chance of adapting than a line fixed in place.

The second difference is the level of automation. The line reaches an automation rate of 92% across 195 workstations, which saves labor costs by 30%. For plants in regions where skilled labor is hard to hire and keep, that is a real consideration. Fewer manual steps also mean fewer chances for variation between one unit and the next.

Which technical problems does the line solve?

Four technical pain points are addressed for customers:

• PIN pin detection, to check connector pins before they cause trouble later in the process.
• PIN pin servo pressing, for controlled pressing of pins into the product.
• Intelligent logistics, warehousing and transportation, which moves material through the line without constant manual handling.
• A digital management mechanism for intelligent production lines, so that the whole line can be supervised as one system.

Using these automation technologies, SIASUN has achieved online product testing and traceability, together with full process traceability management in each production process. For a buyer, this means every unit can be followed through the workshop, and quality questions can be answered from the line's own records.

The results are specific. Production capacity rises by 50%, with strong reliability and stability. The product qualification rate increases by 3%.

Who is SIASUN New Energy Vehicle E-E Production Automation Solutions for?

The solutions are meant for manufacturers of automotive electronics, and above all those making on-board chargers. A parts maker starting a new charger line will find a ready architecture: assembly, gluing, testing and warehousing in one design. A plant that already runs a line and wants to raise its automation rate, add traceability or lift its qualification rate will find the workstation approach easier to plan than a full rebuild.

Contract manufacturers and system integrators who serve vehicle makers are another natural audience. Their products change often, and a modular line helps them keep up.

Buyers with a different production challenge may want to look at related SIASUN offers. For thermal management parts, see the SIASUN Automotive Thermal Management Automation Solution. For moving material around the plant, the SIASUN Heavy Payload Mobile Robot is one option. For a single flexible work cell, the SIASUN Collaborative Robot Arm (GCR10-1300) may fit better than a full line.

What is SIASUN New Energy Vehicle E-E Production Automation Solutions used for?

1. OBC assembly: the H0 assembly line and automatic assembly equipment put the charger together.
2. Gluing: the A0 gluing line applies adhesive in a controlled, repeatable step.
3. PCB assembly: automatic assembly PCB equipment handles the electronic boards.
4. Charger testing: the testing line checks each charger online before it leaves the workshop.
5. Warehousing and material flow: intelligent warehouses and the robot rotary warehouse keep parts moving to the stations.
6. Traceability and digital management: full process records follow each product through every production step.

Pricing and Availability

No prices are listed here, because each line is scoped to the customer's product and production pace. Request a quotation and tell us what you build, how you want to organize the workshop and what you expect from the line. Delivery, customs and support are arranged together with the quotation. The product is available on this page.

Frequently Asked Questions

What is the automation rate of the line?

The OBC line reaches an automation rate of 92% across 195 workstations. This saves labor costs by 30%.

What sections does the OBC line include?

It includes the H0 assembly line, the A0 gluing line, the testing line and a robot rotary warehouse. It also covers intelligent warehouses, automatic assembly PCB equipment and a charger testing line.

How modular is the design?

The line has more than 100 robot workstations, and the modular proportion exceeds 80%. Traditional production lines are split into standardized workstations that are combined into a flexible workshop.

Does the line support traceability?

Yes. It provides online product testing and traceability, plus full process traceability management in each production process.

What improvements does the line bring to production?

Production capacity increases by 50%, and the product qualification rate increases by 3%. Labor costs are saved by 30%.

Can the line keep up with changing electronic products?

That is the purpose of its flexible design. Standardized robot workstations are arranged and combined so the workshop can meet the demand for high-speed updates and iterations of electronic products.

Where can I buy SIASUN New Energy Vehicle E-E Production Automation Solutions and what does it cost?

You can request a quotation through this page. The cost depends on the scope of the line, so it is given in the quotation and not listed here.

Summary

The challenge was a factory that cannot keep pace with changing electronics. SIASUN answers it with standardized, modular robot workstations, a 92% automation rate across 195 workstations, and traceability in every process. The gains are a 50% increase in production capacity, a 3% higher qualification rate and 30% lower labor cost. If you build on-board chargers or similar automotive electronics and want a line that can adapt, this page is the starting point.